Before adjusting the carburetors, verify that the following items have been checked for proper operation. Many suspected carburetion issues are actually caused by faults within the ignition system, making this the first place to look before making any carburetor adjustments. Random carburetor adjustments are useless and potentially harmful to the engine’s operation and should never be attempted.


Check these systems first

IGNITION SYSTEM

  • Check the condition and gap of the contact breaker points.
  • Check the tension of the contact breaker spring.
  • Check the condition of the spark plugs and verify that the gaps are correct.
  • Check the condition and integrity of the High Tension and Low Tension leads.
  • Check the ignition timing. Only small variations from the correct static timing are permissible.
  • Ensure that the centrifugal and vacuum advance mechanism is working correctly.

FUEL SYSTEM

  • Ensure that an adequate fuel supply is being delivered to the float chamber.
  • Examine the inlet manifold and carburetor flange for air leaks.
  • Ensure that the air filters are clean and allowing air to flow into the carburetor.
  • Check that the fuel pump output pressure is correct.

COMPRESSION

  • Check that the valve clearances are properly adjusted.
  • Verify the compression in each cylinder.
  • Ensure that the valves open freely and do not stick.

EXHAUST SYSTEM

  • Check that the exhaust system has not become blocked or damaged.

Fuel & Carburetor Symptoms and Diagnosis

LEAKING FUEL

  • Dirty or worn needle valve in float chamber
  • Punctured float
  • Blocked vent tube
  • Fuel lines broken
  • Excessive fuel level in float chamber
  • Defective gaskets

COLD STARTING DIFFICULTIES

  • No fuel in tank
  • Fuel pump fault
  • Metering needle sticks
  • Ignition and engine problems

HOT STARTING DIFFICULTIES

  • Fuel percolation in float chamber
  • Jet fouled
  • Idle mixture incorrectly adjusted
  • Idle speed is too low
  • Flooded inlet manifold
  • Ignition and engine problems

ERRATIC IDLE

  • Sticking piston
  • Dirty piston or suction chamber
  • Damaged metering needle
  • Idle mixture or idle speed incorrectly adjusted
  • Air leaks
  • Loose carburetor mounting
  • Sunken float
  • Ignition and engine problems

POOR ACCELERATION

  • Dirty piston or suction chamber
  • Piston is sticking
  • Bent metering needle
  • Jet is not centered
  • Perforated or hardened diaphragm (Z-S)
  • Dashpot oil level is low
  • Dashpot oil is too thin
  • Ignition and engine problems

ENGINE LACKS POWER

  • Dirty piston and suction chamber
  • Piston is sticking
  • Bent metering needle
  • Jet is not centered
  • Perforated or hardened diaphragm (Z-S)
  • Dashpot oil level is low
  • Dashpot oil is too thin
  • Ignition and engine problems
  • Fuel contaminated
  • Throttle not opening fully
  • Inadequate fuel delivery
  • Excessive ambient heat around inlet manifold
  • Ignition problems

OVERHEATING

  • Mixture of air and fuel is too lean
  • Inadequate fuel delivery
  • Inadequate fuel octane rating
  • Ignition, cooling and engine problems

PINGING

  • Inadequate fuel octane rating
  • Mixture of air and fuel is too lean
  • Excessive spark advance

EXCESSIVE FUEL CONSUMPTION

  • Loose jet
  • Dirty piston or suction chamber
  • Perforated or damaged diaphragm (Z-S)
  • Fuel level is too high
  • Clogged air filter
  • Fuel pressure is too high
  • Ignition and engine problems

MIXTURE IS TOO LEAN

  • Jet is fouled with dirt or varnish
  • Damaged metering needle
  • Air leaks
  • Weak fuel pump

CARBURETOR BACKFIRES

  • Mixture is too lean
  • Vacuum leaks
  • Too little oil in dashpot
  • Spark plugs are too hot
  • Excessively retarded ignition timing
  • Sticking intake valve
  • Broken valve spring

VARIABLE CHOKE CARBURETOR FAULTS

LEAKING FUEL

  • Fuel lines broken
  • Fuel level in float chamber too high
  • Defective gaskets

COLD STARTING DIFFICULTIES

  • No fuel in tank
  • Fuel pump fault
  • Incorrect starter setting
  • Starter valve incorrectly assembled
  • Needle valve sticking
  • Ignition and engine problems

HOT STARTING DIFFICULTIES

  • Fuel percolation in float chamber
  • Pilot jet fouled
  • Idle mixture incorrectly adjusted
  • Idle speed is too low
  • Flooded inlet manifold
  • Ignition and engine problems

ERRATIC IDLE

  • Damaged volume control screw
  • Idle mixture or idle speed incorrectly adjusted
  • Air leaks
  • Loose carburetor mounting
  • Sunken float
  • Ignition and engine problems

POOR ACCELERATION

  • Incorrect jets installed
  • Insufficient heat on the manifold heat control
  • Plugged acceleration jet
  • Acceleration check jet is not seating properly
  • Ignition and engine problems

ENGINE LACKS POWER

  • Main jet too small
  • Venturi too large
  • Air leaks
  • Fuel contaminated
  • Throttle not opening fully
  • Inadequate fuel delivery
  • Fuel inlet needle valve hole too small
  • Excessive ambient heat around inlet manifold
  • Ignition problems

OVERHEATING

  • Mixture of air and fuel is too lean
  • Inadequate fuel delivery
  • Inadequate fuel octane rating
  • Ignition, cooling and engine problems

PINGING

  • Inadequate fuel octane rating
  • Mixture of air and fuel is too lean
  • Excessive spark advance

EXCESSIVE FUEL CONSUMPTION

  • Main jet is too large
  • Loose jet
  • Starter incorrectly adjusted
  • Fuel level is too high
  • Clogged air filter
  • Fuel pressure is too high
  • Ignition and engine problems

MIXTURE IS TOO LEAN

  • Main jet is too small
  • Main jet is fouled with dirt or varnish
  • Air correction jet is too large
  • Air leaks
  • Weak fuel pump

CARBURETOR BACKFIRES

  • Mixture is too lean
  • Air correction jet is too large
  • Spark plugs are too hot
  • Excessively retarded ignition timing
  • Sticking intake valve
  • Broken valve spring